PLATE ROLLS RELIABLE MACHINERY FOR METAL FABRICATION

PLATE ROLLS: RELIABLE MACHINERY FOR METAL FABRICATION

At Sterling Machinery, we take pride in keeping an extensive selection of new and used plate rollers in stock, catering to all your metal fabrication needs. Our diverse range of plate rolling machines are engineered to shape and bend metal sheets with precision and efficiency.

Whether you’re in the market for a conical, angle, or classic plate bending roller, our inventory has you covered. With a history dating back to 1954, our team of specialists brings decades of industry expertise to the table. We're committed to helping you find the perfect solution for your business and can provide the best machines to keep your operations safe and productive.

As one of the few dealers offering both new and used equipment, we also provide the option to sell or trade your existing machinery. This flexibility allows you to upgrade your equipment while maximizing the value of your current assets. When putting up a plate roller for sale, we are here to help. Give us a call, chat with us online, or visit our showroom to experience the Sterling Machinery difference firsthand.

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Plate Roller FAQs

What is a plate roll?

A plate roll, also known as a plate roller or plate rolling machine, is a specialized piece of equipment used in metal fabrication to bend sheets and plates of metal into curved or cylindrical shapes. The typical plate roll consists of three rollers arranged in a pyramid configuration. Two driven rollers, usually positioned at the top and bottom, provide the force necessary to move and shape the metal. A third idle roller, located in the middle, helps guide the metal and control the bending radius.

When a flat metal sheet or plate is fed through the rollers, the machine applies precise pressure to create the desired curvature. By adjusting the position and pressure of the rollers, operators can achieve a wide range of shapes, from gentle curves to complete cylinders. Plate rolls are essential for creating various metal components, such as storage tanks, pressure vessels, architectural elements, and industrial piping. At Sterling Machinery, we offer many new and used plate rolls to suit your specific metal fabrication needs.

Who manufactures plate rollers?

There are several reputable manufacturers of new plate rolls, each offering a range of machine models with varying capacities (i.e., bending capacity), sizes, and features. Some of the most popular brands of plate rolls include Bertsch, Roundo, Eagle, Faccin, Biko, Davi, Haeusler, Sahinler, MG SRL, and IMCAR.

Determining the "best" plate roll depends on your specific requirements and application. Each manufacturer has its own strengths and specializes in different types of plate rolls. Some focus on producing heavy-duty machines for large-scale industrial use, while others excel in creating models capable of handling more precise and complex bending operations.

At Sterling Machinery Exchange, we understand that selecting the right plate roll can be challenging. That’s why our team of experts is here to explain the differences between various models and manufacturers, helping you make an informed decision that best suits your fabrication needs.

What are the popular types of plate rolls?

Plate rollers come in various types and sizes depending on their capacity and specific applications. Here are some of the most popular types used in metal fabrication:

Three-Roll Plate Rolls: These are the most common type of plate rolls, typically used for medium to heavy-duty applications. They consist of three rollers arranged in a pyramid shape, with the top and bottom rollers being driven and the middle roller being idle.
Four-Roll Plate Rolls: These machines have two driven rolls and two idle rolls. They are ideal for heavy-duty applications where precise and accurate bending is required.
Double Pinch Plate Rolls: Double pinch rolls have top and bottom rolls that move independently, providing more flexibility for the operator to achieve tighter and more complex bends.
Variable Geometry Plate Rolls: These are advanced plate rolls capable of creating roll cones, cylinders, and complex shapes with varying radii. They are ideal for applications that require a high degree of precision and accuracy, often used in specialized industries.

Each type offers unique advantages, and the choice often depends on factors such as the complexity of the desired shapes, the thickness of the materials being worked with, and the production volume required.

What is the most powerful type of plate roll?

Hydraulic plate rolls are the most powerful type of plate rolling machines. They use hydraulic cylinders to apply pressure to the rollers, offering superior control over the bending process. The hydraulic system allows for variable speed and pressure, enabling operators to work with a wide range of sheet thicknesses more precisely. Compared to manual or motorized plate rolls, hydraulic models offer greater power and flexibility. They excel at handling heavier and thicker materials, making them ideal for heavy-duty applications in industries like shipbuilding and large-scale construction.

What are plate roll benders used for?

Roll benders are machines used to bend metal bars, tubes, and profiles into various shapes and sizes. They are commonly used in industries such as metalworking, fabrication, and construction, where precise and efficient bending of metal components is required.

Some of the common applications of roll benders include:

Pipe and Tube Bending: Roll benders are widely used for bending pipes and tubes into various shapes and sizes, such as circular, oval, square, or rectangular. They are commonly used in the manufacturing of metal structures, including handrails, fences, and gates.
Metal Profile Bending: Roll benders are also used to bend metal profiles, such as angles, channels, and beams, into various shapes and sizes. This is a common process in the fabrication of metal frames and structures.
Ornamental Ironwork: Roll benders are used to create decorative metalwork, such as scrolls, curves, and spirals, for applications such as staircases, balconies, and gates.
Automotive and Aerospace Applications: Roll benders are used to produce parts and components for the automotive and aerospace industries, such as exhaust pipes, roll cages, and structural components.
Artistic Applications: Roll benders are often used by metal artists and sculptors to create unique and intricate metalwork pieces.

Overall, roll benders are versatile machines that can bend various types of metal components into a wide range of shapes and sizes, making them vital tools in many industries that work with metal.

What are the advantages and disadvantages of new vs. used plate rolls?

Whether it's better to purchase a plate roll or angle roll that is new or used depends on several factors, such as budget, specific needs, and machine availability.

Advantages of a new plate roll or angle roll:

Comes with a full manufacturer warranty
Equipped with the latest technology and features
No wear and tear or previous damage
Customizable to fit specific requirements

Disadvantages of a new plate roll or angle roll:

Generally more expensive than used machines
Longer lead times as they are often made to order
May incur additional costs for installation, training, and initial maintenance

Advantages of a used plate roll or angle roll:

Typically more affordable than new machines
Usually available for immediate delivery or pickup
Well-suited for smaller-scale or less demanding applications
A budget-friendly option for businesses with financial constraints

Disadvantages of a used plate roll or angle roll:

Potential for existing wear and tear or damage that affects performance
Limited or no manufacturer warranty or guarantees
May lack the latest technological features
May require additional costs for repair and ongoing maintenance

Ultimately, the choice between a new and used plate roll or angle roll depends on your specific circumstances. Both options have their merits and drawbacks, and what works best for one operation may not be ideal for another. By considering all aspects, you can make an informed decision that best serves your metal fabrication requirements and contributes to your company's efficiency and success.

What factors should I consider when buying a new or used plate roll?

The decision to buy a new or used plate roll or angle roll depends on your individual circumstances, such as budget, the specific application, and machine availability.

When choosing a plate roll, consider these key features:

Capacity: The plate roll should be able to handle the thickness and width of the metal sheets you plan to use.
Size: Ensure the plate roll fits both your workspace and the size of the metal sheets you'll be working with.
Control System: Look for user-friendly features like programmable controllers, digital readouts, and intuitive interfaces for easy adjustment of bending rolls.
Speed: Consider the rolling speed, as it affects productivity. Machines with adjustable speed control offer more flexible and precise operation.
Precision: For complex bending operations, prioritize machines with high-quality rollers, bearings, and components that ensure accurate and repeatable bends.
Durability: Opt for machines made from high-quality materials to ensure a long service life and reduce maintenance needs.
Safety: Prioritize safety features such as emergency stop buttons, guards, and interlocks for reliable operation.

When you need reliable machinery for bending and shaping metal, Sterling Machinery is your trusted source for both new and used plate rolls. With over 70 years of experience, our industry experts can guide you in choosing the right machine based on your needs and budget.